Zero-touch robotic coating for real production lines.
Mimic-Based Coating
Connect your existing gun, show one ideal pass, and Z-TAP builds the coating routine — powder, liquid, or electrostatic.
Works With
Gun-agnostic
Built around repeatable process capture, not any one coating hardware stack.
General Spray
Liquid Coating
Powder Coating
The Method
Teach once. Coat forever.
Capture one ideal pass. Reuse across parts, guns, and applications without robot code.
HMI Design
The screen below is where the captured motion becomes a reusable production routine.
See the application the way it is meant to be understood: a real spray motion, captured once, then carried into robotic execution with the same coating intent still intact.
OptiFinish Innovation Playground
Recorded Once
The operator shows once. Robot coats repeatably.
Visit our lab today
Complex geometry, edges, recesses, compound curves — fixed paths can't follow. The job falls back to manual.
Touchup on live lines, complex stations — finish quality still rides on the operator's hand.
Speed, angle, pressure varies shift to shift. When your best painter leaves, that quality goes with them.
Complex geometry, edges, recesses, compound curves — fixed paths can't follow. The job falls back to manual.
Touchup on live lines, complex stations — finish quality still rides on the operator's hand.
Speed, angle, pressure varies shift to shift. When your best painter leaves, that quality goes with them.
Z-TAP captures what skilled finishers already know and turns it into repeatable robotic execution.
Swipe to explore
01
Mimic
Operator coats naturally with the teach gun. No pendants. No code.
02
Build Program
Drag captured passes onto a timeline. Set motions, dwell points, and publish a coating program in under a minute.
03
Deploy
Robot runs the saved routine. Stable, repeatable, shift after shift.
One small tag on the fixture. That's it. Z-TAP reads it and loads the correct coating program — automatically, every changeover.
Stick a small printed tag on the part or fixture — just once.
Robot reads it the moment the part enters the cell.
Right coating program loads. Nobody touches anything.
Value Added Coating Solutions plans, builds, and integrates complete coating systems. Whether you're starting a new line, upgrading an existing setup, or adding robotic automation — we bring the full stack under one partner.
Greenfield or expansion — we commission full coating systems configured to your part geometry, volume, and throughput target.
Z-TAP mounts to your current setup and adds 6-axis robotic intelligence — no replacements needed.
Guns, powders, booths, ovens — we supply from the brands that matter, with process advice for your specific coating challenge.
4+
Authorised partners
DURR, GEMA, Nerolac, Prominent
14+
Years in manufacturing
Powder and liquid systems
25+
Years in trading
Equipment and process supply
Deployment data from real finishing lines. No projections.
<2%
Defect rate after deployment
vs. industry avg 15–20%
3×
Throughput over manual finishing
same booth footprint
±0.5mm
Path repeatability across shifts
operator-independent
2 min
To publish a new coating program
no robot code written
Teach
Store
Build
Run
<2%
Defect rate after deployment
vs. industry avg 15–20%
3×
Throughput over manual finishing
same booth footprint
±0.5mm
Path repeatability across shifts
operator-independent
2 min
To publish a new coating program
no robot code written
Teach
Store
Build
Run
Comparison
Traditional cell versus mimic-driven execution on the same metric.
~30%
Variable
TBD
Coming soonRepeatable
Manual transfer efficiency stays inconsistent. Mimic-driven output will be published once measured.
Comparison
Traditional cell versus mimic-driven execution on the same metric.
High
Variable
TBD
Coming soonRepeatable
Operator dependence stays high in traditional cells. Mimic-driven execution is built to be repeatable.
Comparison
Traditional cell versus mimic-driven execution on the same metric.
2 days
Variable
TBD
Coming soonRepeatable
Traditional training still takes days. Mimic-driven onboarding data will be published soon.
Comparison
Traditional cell versus mimic-driven execution on the same metric.
Small batch
Variable
TBD
Coming soonRepeatable
Traditional cells are optimized for small batches. Mimic-driven production-mode data is coming soon.
Core capabilities and technical fit, reduced to what matters on a real line.
The vision layer identifies the part and recalls the matched coating path automatically.
Capture a skilled pass once, then build a production routine without raw robot coding.
The experience is framed like line equipment, not a robotics IDE, so adoption is faster.
Technical Summary
Deployment FitSystem Specs
5 Points
Capture Source
IMU / LightRoom
Vision Layer
Component identification + path recall
Robot Base
Fairino
The Method
Mimic / store / build / recognise / coat
Deployment Goal
Short changeover, low training load
The vision layer identifies the part and recalls the matched coating path automatically.
Capture a skilled pass once, then build a production routine without raw robot coding.
The experience is framed like line equipment, not a robotics IDE, so adoption is faster.
Technical Summary
Deployment FitSystem Specs
5 Points
Capture Source
IMU / LightRoom
Vision Layer
Component identification + path recall
Robot Base
Fairino
The Method
Mimic / store / build / recognise / coat
Deployment Goal
Short changeover, low training load
Book a session at our Noida lab. Bring your toughest part — we'll run Z-TAP live and show you the repeatability numbers.
